ANALISIS KERUSAKAN GERBONG DATAR "PPCW" 42 TON AKIBAT BEBAN OPERASI
Main Article Content
Abstract
Several units of PPCW wagons capacity of 42 ton are used for the cement transportation, cracked on the under frame structures. To determine the cause of the cracks, the investigation was conducted by measuring the stress that occurs when the wagons operation. Results of the investigations are the mean stresses and amplitude stresses measured in real-time in the various road conditions, and then be analyzed using fatigue limit diagram approach to get fatigue strength of the wagon structure. The analysis result shows that the stresses at several points of the wagon structure under the operational loads are in the critical area or is above the fatigue limit diagram. This is the cause of the failure of the under frame of the PPCW wagon structure.
Abstrak
Beberapa unit gerbong PPCW kapasitas 42 ton yang digunakan untuk pengangkutan semen, mengalami retak pada bagian rangka bawah. Untuk menegetahui penyebab terjadinya retak tersebut, dilakukan penelitian dengan cara mengukur tegangan yang terjadi pada saat gerbong beroperasi. Hasil penelitian berupa besaran tegangan rata-rata dan tegangan amplitudo yang diukur secara real-time pada berbagai kondisi jalan, dianalisis dengan menggunakan pendekatan diagram batas lelah. Hasil analisis menunjukkan bahwa tegangan pada beberapa titik berada pada daerah kritis atau diagram garis batas lelah. Hal ini merupakan penyebab terjadinya kerusakan struktur rangka bawah gerbong PPCW.
Keywords : PPCW wagon, stresses, fatigue limit diagram.
Article Details

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
References
Standar Tata Cara Pengujian dan Sertifikasi Kelaikan Gerbong, Peraturan Menteri Perhubungan RI No. PM 17 Tahun 2011.
Standar Spesifikasi Teknis Gerbong, Peraturan Menteri Perhubungan RI No. KM 43 Tahun 2010.
Majalah Kereta Api Indonesia, “Gerbong Datar Multigunaâ€, Juli 2015.
Carbon Structural Steel Plate, JIS G 3101, SS 400 Steel, JIS Handbook, Ferrous Materials & Metalurgy II, 2009.
Deicy Corp., “PL-U4610 DR600CTL Instruction Manualâ€, Rev. 1.55, Tokyo, 2013.
Passenger Rolling Stock - Trailer Bogies - Running Gear - Bogie Frame Structure Strength Tests, UIC 515-4, 2003.
Bannantine, Julie, A., “Fundamental of Metal Fatigue Analysisâ€, Prentice Hall, Englewood Cliffs, New Jersey, 1990.
Daily,J,W, “Experimental Stress Analysis†second edition, Mc Graw Hill, 1978.
Deicy Corp., “PL-U4101C1 PcWaveForm Instruction Manual Basic Editionâ€, Rev. 3.05, Tokyo, 2007.
Peter C.McKeighan, Narayanaswami Ranganathan, “Fatigue Testing and Analisys under Variable Amplitude Loadingâ€, American Society for Testing and Materials International, 2005.